As I listen to “Youtubes," lectures on the Internet
of Things, and in industry forums, I hear the terms of " smart, intelligent,
and now brilliant" devices, as we move to smart cities, smart farms, smart
airports, and smart industrial sites. I asked myself what is the core value and
difference?
There is a significant leap and a significant switch from
monitoring devices from a high application or humans, to " self
aware" devices that monitor their own health and capability. Next you ask
the difference between "smart" to " brilliant" devices and
interestingly there is even amongst the marketing hype! The level of
capabilities associated to the device that takes them from simple "self
awareness" of asset health, to predictive and "machine learning"
capability to move from the " as is" alarm to "to be "
state."
However, it is all increased levels of embedded
"self awareness" capability as close to the device or in the device
to monitor, and understand it is effective condition to the "golden"
operating condition, with the intent to sustain "operational continuity."
The key is device level " awareness" and the connection of these
devices to the Internet apart of a holistic system( site, enterprise), raising exception
conditions automatically, and acted on in a consistent, and “best practice procedure."
With many of the same types of devices can now be aware of each other, learn
from each other and grow in "self awareness" capability. Increasing
the ability to shift to the "to be " state where exception conditions
seen early, corrective action can be
taken fast and early to maintain " operational continuity."
As we go forward the " future" will also be
incorporated into the device, eg high fidelity simulation models will be
available for common devices, and will learn relative to the particular device
setup and situation. Enabling not just the current condition but the future
condition window to be seen, and " what if" to be played out but inexperienced
operational staff to make well informed and correct decisions. This simulation
model will either run locally or be called upon by the device to a remote
simulation environment with discrete device models.
All of this device awareness is what I see as a paradigm
shift the "Internet of things" brings and the opportunity to the
industrial operational space for the next jump in productivity.
I have heard many times, and agree with the Internet of
things, "self aware"devices that leverage their "brothers and
sister devices" and other intelligence not applications, brings the next
step change in output growth and GDP output. Called the "third industrial
revolution" where and industrial revolution is when a significant step
change in GDP productivity output is achieved, the first two been:
1/ the first industrial revolution with the steam engine,
and then self pro population capability for production and transport.
2/ the Internet in 1992 to 2000, and beyond where human
communication, collaboration and the " flat world was introduced"
switching us from regional to global effectiveness.
3/ the Internet of things" self aware devices, and
collaboration between devices, applications and people to address the fast
moving world we live in and the requirement of “Now” decisions and satisfaction.
Too often all of this is associated with larger companies
and utilities, but last week I visited a small food plant in rural Australia,
to discuss their next step in operational change, and competitiveness. Two
thought leaders where present, and it was great to have a very active and
productive discussion around not problems, but opportunities. Leading to a
powerful discussion on discovery investigations around these opportunities, and
the key opportunities were again:
1/ People cost, therefore effectiveness
2/People efficiency in a dynamic and changing workforce
3/Brand integrity, and quality
4/Variable costs in materials but now energy
The discussion took us to the operational work space of
the future the need for not data, but effective information that enables
exception based operational management, supervisory control of the plant, and
process. Shift from process management
to product production management, spanning all the processes and production
units required to produce a product. A shift to activities that are required in
order make the product and enable operational continuity.
The concept of "self aware plant” made up "
self aware devices” and " self aware process" with embedded
operational procedures was a reality, and not just for big companies, but even
more critical for small to medium companies/sites that have fewer resources.
Maybe the new world is not that far away!
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